Flame lamination is a modern material joining technology that involves bonding polyurethane (PU) foam with other layers using a controlled gas flame. This process involves briefly heating the foam surface, partially melting it and permanently bonding it to the next material – without the use of adhesives.

This technology allows for a strong, uniform, and durable bond while maintaining the flexibility and performance properties of the laminated materials.

What is flame lamination?

In the flame lamination process, PU foam passes through a flame zone, where its surface is thermally activated. The foam is then immediately bonded to a surface material such as fabric, imitation leather, or velour. After cooling, a durable laminate is created, ready for further processing or production.

Flame lamination of PU foams is valued for:

• No adhesives required
• High durability of the joint
• Aesthetic and uniform bonding of layers
• Ability to work with various materials

Application of flame lamination

Flame lamination is widely used in many industrial sectors, including:

• Furniture and upholstery – upholstered furniture, wall panels, seats
• Automotive – car covers, interior elements
• Medical industry – covers, mattresses, hygiene-requiring products
• Technical and insulating materials – components with increased durability

Thanks to this technology, it is possible to obtain materials that are resistant to intensive use and at the same time comfortable to the touch.

Flame lamination of artificial leather and fabrics

We offer flame lamination of artificial leather (skai) and other upholstery materials. We laminate both our own products and materials provided by the customer.

We laminate, among others:

• Imitation leather
• velour
• corduroy
• knitwear and upholstery
• fabrics
• other technical materials

Lamination with PU foam allows you to obtain a ready-made material for the production of furniture, covers and upholstered elements.

Why choose flame lamination?

Flame lamination of PU foams is a solution that:

• Ensures a durable and aesthetically pleasing connection of layers
• Improves the comfort and performance of materials
• Allows flexible adjustment of thickness and parameters
• Is widely used in mass and industrial production

Thanks to our experience and appropriate technological resources, we ensure consistent lamination quality and tailor the process to customer needs.